Manufacturing & Industry
We develop software that makes your manufacturing processes transparent, efficient and future-proof – from machine connectivity to management dashboards.
What happens when your production stays analog?
average cost per hour of unplanned downtime in manufacturing
Siemens 2024
of manufacturers still plan production using Excel spreadsheets
revenue loss per year from inefficient manufacturing processes
50%ofallmanufacturersstillplantheirproductioninExcel.Yourcompetitorsdon'tanymore.
Industry Challenges
Manufacturing companies face unique technical and organizational challenges.
Different machine controllers, protocols (OPC-UA, MQTT, Modbus) and generations make unified data collection a real challenge.
Quelle: VDI/VDE 2024
ERP, MES, SCADA and quality systems work in isolation – important connections between production, quality and costs remain hidden.
Quelle: McKinsey 2023
Reactive maintenance leads to costly production outages. Without data-driven predictions, predictive maintenance remains a blind flight.
Quelle: Siemens 2024
Our Solutions
Tailored solutions that take your production to the next level.
Real-time visualization of OEE, throughput and quality metrics via OPC-UA and MQTT – all machines at a glance.
ML-based prediction of machine failures before they happen – for maximum availability and minimal downtime costs.
Computer vision-based automatic inspection and classification for 100% quality control in real time.
Seamless connection to SAP, Microsoft Dynamics and other ERP systems for end-to-end data flows from the shop floor to management.
Paperless manufacturing with digital work instructions, checklists and feedback – directly at the machine.
Automated reports, trend analyses and benchmarks for data-driven decisions at all levels.
What our manufacturing clients have achieved.
faster cycle times through digital production planning
fewer planning errors through real-time data and automation
to ROI – measurable and proven
Manufacturing company, 480 employees
Herausforderung
A mid-sized manufacturing company with 480 employees was losing over €120,000 per quarter due to manual Excel planning – caused by planning errors, double bookings and lack of transparency in the production chain.
Lösung
We developed a custom production planning platform with a real-time dashboard, automatic capacity planning and seamless ERP integration – from concept to go-live in under 4 months.
-85%
Planning Errors
4 mo.
ROI Achieved
480
Employees
120K€
Savings/Quarter
Transformation
Concrete improvements our manufacturing clients experience.
Production Planning
Maintenance
Quality Control
Data Flow
Error Rate
Technologies
Proven technologies tailored to the demands of industrial digitalization.
No obligation, free of charge. We analyze your manufacturing processes and show you concrete optimization potential.